Well, after a lot of testing, broken needles, and 1 broken machine , I figured out how to make patches without breaking anything. I also found out that Amazon stocks my machine, so I was able to buy a replacement and have it overnighted. Go amazon.
When I made the first one, (Rarity's cutie mark by the way) I couldn't believe how well it came out. I have been trying other designs, and the above Cutie Mark Crusaders patch was asked about a few days ago and I just finished it. Looks pretty good if I do say so myself.
The bad thing about these designs is that there is a very high possibility that a normal embroidery needle will break due to the sheer amount of thread involved. Generally, the maximum amount of thread layers that an embroidery machine would sew though is 3. More than that, and you risk breaking needles or other funkyness like skipping stitches. These require 2 or 3 times the normal amount of stabilizer, and there are extra layers of thread in the design to hold it together for durability. In some cases, up to 7 layers. These are almost an 1/8th of an inch thick. Normal for a patch, but not for a home embroidery machine. After I broke about 20 needles, I finally figured out I needed a special type of embroidery needle with a special shape, low deflection, and super strength. It's basically a commercial needle that is machined to fit a home embroidery machine.
Once made, there is also a good amount of cleanup that needs to happen (cutting out the design, and making sure the edges don't unravel). Some of it is pretty dangerous compared to simple embroidery. Due to those 2 factors (breaking needles and dangerous fun) I won't be releasing the designs, at least for now. They are well outside what a home embroidery machine is made to do, and I don't want to break someone's machine (or worse, fling a broken needle across a room) and get sued or something by someone who doesn't understand what they are doing.
But they are pretty cool aren't they?
